Skip to content

The bringup collaterals for the chip, "Sirius", taped out in Intel16 shuttle in 2024Q3

Notifications You must be signed in to change notification settings

ucb-bar/Sirius_bringup

Folders and files

NameName
Last commit message
Last commit date

Latest commit

 

History

26 Commits
 
 
 
 
 
 

Repository files navigation

Sirius bringup

This project serves as PCB bringup for the Sirius chip taped-out in 2024 Q3, Intel16 USP. Sirius (binary star) is a pair of 4x4 $mm^2$ chiplets on the same package . The chip is designed to be a high-performance platform for AI/ML computing applications, and to showcase scalability of the chiplet architecture and interconnect capability for future AI applications.

Links

G Drive Altium 365

PCB Timeline

Task Start Date Duration
Forking from Cygnus and pin remapping 2025-1-26 -

Bringup FPGA

2x Digilent Nexys Video

  • $550
  • Artix 7
  • USB-UART / Ethernet / FT2232 (FTDI USB-FIFO chip, kind of an old part with iffy drivers)
  • 512 MiB DDR3
  • FMC-LPC (ASP-134603-01), 34x2 pins, Vadj set to 1.2V by default, easy
  • Used by Maveric Bringup
  • One for each chiplet

Chiplet-to-Socket Mapping

  • Q3 of the socket corresponds to the Golden Triangle (Pin 1 mark)
  • Socket quandrant order should look identical as U1
Socket Chip
Q1 U2 Q3+Q4
Q2 U1 Q1+Q2
Q3 U2 Q1+Q2
Q4 U1 Q3+Q4
Screenshot 2024-11-14 101738

Schematic

Power

Net Signal Name Description
VDD_U1 Chiplet 1 digital supply 0.85 V nominal, generated by bench power supply through banana connector or LDO
VDD_U2 Chiplet 2 digital supply 0.85 V nominal, generated by bench power supply through banana connector or LDO
IO IO cell supply 1.2 V, generated by bench power supply through banana connector or LDO
VDD_PRE_U1 Chiplet 1 DDR precharge supply expected 0.6 V, generated by bench power supply through banana connector
VDDQ_U1 Chiplet 1 DDR PHY supply expected 1.2 V, generated by bench power supply through banana connector
DLL_VINIT_U1 Chiplet 1 DLL backup supply boot the DLL in a) case of jumpstarting DLL locking due to false lock conditions and b) booting DLL in case of total system failure
DLL_IBIAS_MAIN_U1 Chiplet 1 DLL analog bias current This bump is used to supply a bias current to all the circuits in the analog section
GND Ground Single ground shorted together

There's two LDOs on board that converts 3.3 V from FMC to 1.2 V and 0.85 V. The LDO is capable of 1A output.

Clocking

Core clock (clock_u1, clock_u2)

  • 100 MHz nominal slow clock, driven by external clock generator.
  • 1.2 Vpp
  • 50 Ohm impedance
  • 50R termination resistor near chip socket
  • feed in through SMA connector

PLL refclk (pll_refclk_u1, pll_refclk_u2)

  • 100 MHz nominal input, 1.2 Vpp
  • 1.2 Vpp
  • 50 Ohm impedance
  • 50R termination resistor near chip socket
  • feed in through SMA connector

Debug clock (clk_debug_u1, clk_debug_u1)

  • PLL tap debug clock out, can be muxed to output other clocks
  • feed out through 2.54 mm pin header.

UCIe clock

  • 8GHz differential
  • Used to drive the UCIe interface

Reset

Chip reset is active high (TODO: confirm this)

Reset can be selected by a pin header jumper to use either button or FMC connection

JTAG

Low priority low speed signal, route to pin header directly. Use off-board level shifter.

Follows the FT-LINK condensed pin map.

UART

Configurable pin header selector to route to either 3.3V pin header or 1.2 V FMC.

Using the same level shifter design as Maveric.

Serial TL

Configurable resistor bank to route to either FMC or debug header. The resistor selectors are by default all placed, so we can monitor FMC traffic through the pin header.

If signal integrity is a concern, we can remove the pin header selectors manually.

UCIE Config Bits

Configurable pin header jumper selector to connect to FMC.

If manual control of the signal voltage is needed, need to use jumper cable to tie signals to either high or low. Since this is configured before chip bootup and will not change during the chip execution, this is fine.

Chip ID Select

A pin header selector to tie signal high or low.

DDR Debug

All DDR digital signals broke out to a pin header. This is only present for chip U1.

FMC Pinout

Signal FMC Net Name FMC Pin FPGA Pin (Nexys Video) Notes
serial_tl_clock LA_00_P_CC G6
serial_tl_in_valid LA_03_P G9
serial_tl_in_ready LA_08_P G12
serial_tl_in_bits[0] LA_12_P G15
serial_tl_out_valid LA_02_P H7
serial_tl_out_ready LA_04_P H10
serial_tl_out_bits[0] LA_07_P H13
uart_rx LA_20_P G21 selectable
uart_tx LA_20_N G22 selectable
reset LA_25_P G27 selectable
ucie_sel_fmc LA_29_P G30 selectable, only present for U1
ucie_sel_fmc LA_29_N G31 selectable, only present for U1

PCB Layout

8 layer PCBs

Index Layer Name Purpose
1 L1 High Speed Signals, DDR + Clock + SerialTL, U1
2 L2 GND
3 L3 Low Speed Signals, U1 + U2
4 L4 GND
5 L5 VDD_IO (polygon/trace) + VDD_core for U2
6 L6 VDD_pre + VDDQ + other DDR
7 L7 GND
8 L8 VDD_core for U1
9 L9 GND
10 L10 High Speed Signals, DDR + Clock + SerialTL, U2

GND: add stiching between the 4 ground layers

Stackup: JLC10121H-2116

image

Layout will be done in millimeters (mm)

Regarding JLC layout service: not optimal, since it's priced by pad count, and we have a lot of powers and grounds

image

Component Placement

FMC indentation is at the bottom, which matches the FPGA.

image

image

Power

For core and IO power, wide trace on top layer to connect pins together, and then via down as much as possible

image

Decoupling capacitors at the bottom layer, with mechanical clearance to the backplate pattern.

image

VDD_IO net

image

DDL_IBAS need a narrow trace to connect to pin

image

DDR Routing

using calculated 50R trace, 0.186 mm, diff routing to SMA receivers

image

Due to signal congestion, had to disconnect 1 VDD_IO pin and 2 GND pin.

image

System Clock Routing

SMA directly to pin, with 50R resistor placed close to socket.

image

C2C connect

need to use both L3 and L10 layer

image

Via Stiching

Entire board is GND stiched with 4mm spacing vias.

DRC Check

image

12 DRCs are due to banana connector silkscreen out of board, which is fine.

1 DRC is FMC connector silkscreen too close to the mechanical hole, which is fine.

Feedback for future chips

Design the bumpmap / interposer with PCB routing in mind! Put high speed signals or nets that require wide traces around the edge of the pin map.

About

The bringup collaterals for the chip, "Sirius", taped out in Intel16 shuttle in 2024Q3

Resources

Stars

Watchers

Forks

Releases

No releases published

Packages

No packages published

Contributors 3

  •  
  •  
  •