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sysbuild/with_mcuboot sample does not work on ESP32-S3-WROOM-2-N32R8V #84096

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JulianWAS opened this issue Jan 16, 2025 · 2 comments
Open

sysbuild/with_mcuboot sample does not work on ESP32-S3-WROOM-2-N32R8V #84096

JulianWAS opened this issue Jan 16, 2025 · 2 comments
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@sylvioalves
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bug The issue is a bug, or the PR is fixing a bug platform: ESP32 Espressif ESP32

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@JulianWAS
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Describe the bug
Attempting to build and run the sysbuild 'with_mcuboot' sample on a ESP32-S3-WROOM-2-N32R8V devkit does not work as expected (at all)

To Reproduce
Install zephyr as per instructions on the Zephyr website.

west build -p always -b esp32s3_devkitc/esp32s3/procpu --sysbuild zephyr/samples/sysbuild/with_mcuboot/

west flash

Output indicates

...
W: Failed reading image headers; Image=0
E: bad image magic 0x0; Image=0
E: Unable to find bootable image

Expected behavior
Output should indicate MCUBoot is used and application is launched similar to:

...
*** Booting Zephyr OS build v4.0.0-3409-g9ba1f2e1704a ***
Address of sample 0x42000000
Hello sysbuild with mcuboot! esp32s3_devkitc

Impact
This has completely stalled any progress on implementing FUOTA

Logs and console output

Build output:

(.venv) julian@OW-0082:~/zephyrproject$ west build -p always -b esp32s3_devkitc/esp32s3/procpu --sysbuild zephyr/samples/sysbuild/with_mcuboot/
-- west build: making build dir /home/julian/zephyrproject/build pristine
-- west build: generating a build system
Loading Zephyr module(s) (Zephyr base): sysbuild_default
-- Found Python3: /home/julian/zephyrproject/.venv/bin/python3 (found suitable version "3.12.3", minimum required is "3.10") found components: Interpreter 
-- Cache files will be written to: /home/julian/.cache/zephyr
-- Found west (found suitable version "1.3.0", minimum required is "0.14.0")
-- Board: esp32s3_devkitc, qualifiers: esp32s3/procpu
Parsing /home/julian/zephyrproject/zephyr/share/sysbuild/Kconfig
Loaded configuration '/home/julian/zephyrproject/build/_sysbuild/empty.conf'
Merged configuration '/home/julian/zephyrproject/zephyr/samples/sysbuild/with_mcuboot/sysbuild.conf'
Configuration saved to '/home/julian/zephyrproject/build/zephyr/.config'
Kconfig header saved to '/home/julian/zephyrproject/build/_sysbuild/autoconf.h'
-- 
   *****************************
   * Running CMake for mcuboot *
   *****************************

Loading Zephyr default modules (Zephyr base).
-- Application: /home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr
-- CMake version: 3.28.3
-- Found Python3: /home/julian/zephyrproject/.venv/bin/python (found suitable version "3.12.3", minimum required is "3.10") found components: Interpreter 
-- Cache files will be written to: /home/julian/.cache/zephyr
-- Zephyr version: 4.0.99 (/home/julian/zephyrproject/zephyr)
-- Found west (found suitable version "1.3.0", minimum required is "0.14.0")
-- Board: esp32s3_devkitc, qualifiers: esp32s3/procpu
-- ZEPHYR_TOOLCHAIN_VARIANT not set, trying to locate Zephyr SDK
-- Found host-tools: zephyr 0.17.0 (/home/julian/zephyr-sdk-0.17.0)
-- Found toolchain: zephyr 0.17.0 (/home/julian/zephyr-sdk-0.17.0)
-- Found Dtc: /home/julian/zephyr-sdk-0.17.0/sysroots/x86_64-pokysdk-linux/usr/bin/dtc (found suitable version "1.6.0", minimum required is "1.4.6") 
-- Found BOARD.dts: /home/julian/zephyrproject/zephyr/boards/espressif/esp32s3_devkitc/esp32s3_devkitc_procpu.dts
-- Found devicetree overlay: /home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr/app.overlay
-- Generated zephyr.dts: /home/julian/zephyrproject/build/mcuboot/zephyr/zephyr.dts
-- Generated pickled edt: /home/julian/zephyrproject/build/mcuboot/zephyr/edt.pickle
-- Generated devicetree_generated.h: /home/julian/zephyrproject/build/mcuboot/zephyr/include/generated/zephyr/devicetree_generated.h
-- Including generated dts.cmake file: /home/julian/zephyrproject/build/mcuboot/zephyr/dts.cmake

warning: BOOT_MAX_IMG_SECTORS (defined at
/home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr/Kconfig:463) was assigned the value '512'
but got the value ''. Check these unsatisfied dependencies: (!BOOT_MAX_IMG_SECTORS_AUTO) (=n). See
http://docs.zephyrproject.org/latest/kconfig.html#CONFIG_BOOT_MAX_IMG_SECTORS and/or look up
BOOT_MAX_IMG_SECTORS in the menuconfig/guiconfig interface. The Application Development Primer,
Setting Configuration Values, and Kconfig - Tips and Best Practices sections of the manual might be
helpful too.

Parsing /home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr/Kconfig
Loaded configuration '/home/julian/zephyrproject/zephyr/boards/espressif/esp32s3_devkitc/esp32s3_devkitc_procpu_defconfig'
Merged configuration '/home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr/prj.conf'
Merged configuration '/home/julian/zephyrproject/bootloader/mcuboot/boot/zephyr/socs/esp32s3_procpu.conf'
Merged configuration '/home/julian/zephyrproject/zephyr/samples/sysbuild/with_mcuboot/sysbuild/mcuboot.conf'
Merged configuration '/home/julian/zephyrproject/build/mcuboot/zephyr/.config.sysbuild'
Configuration saved to '/home/julian/zephyrproject/build/mcuboot/zephyr/.config'
Kconfig header saved to '/home/julian/zephyrproject/build/mcuboot/zephyr/include/generated/zephyr/autoconf.h'
-- Found GnuLd: /home/julian/zephyr-sdk-0.17.0/xtensa-espressif_esp32s3_zephyr-elf/xtensa-espressif_esp32s3_zephyr-elf/bin/ld.bfd (found version "2.38") 
-- The C compiler identification is GNU 12.2.0
-- The CXX compiler identification is GNU 12.2.0
-- The ASM compiler identification is GNU
-- Found assembler: /home/julian/zephyr-sdk-0.17.0/xtensa-espressif_esp32s3_zephyr-elf/bin/xtensa-espressif_esp32s3_zephyr-elf-gcc
-- Espressif HAL path: /home/julian/zephyrproject/modules/hal/espressif
-- Use the esptool.py: /home/julian/zephyrproject/modules/hal/espressif/tools/esptool_py/esptool.py
-- Image partition /soc/flash-controller@60002000/flash@0/partitions/partition@0
check_callgraph using: /home/julian/zephyrproject/modules/hal/espressif/tools/ci/check_callgraph.py
-- Using ccache: /usr/bin/ccache
Calculated maximum number of sectors: 336
-- Configuring done (5.4s)
-- Generating done (0.1s)
-- Build files have been written to: /home/julian/zephyrproject/build/mcuboot
-- 
   **********************************
   * Running CMake for with_mcuboot *
   **********************************

Loading Zephyr default modules (Zephyr base).
-- Application: /home/julian/zephyrproject/zephyr/samples/sysbuild/with_mcuboot
-- CMake version: 3.28.3
-- Found Python3: /home/julian/zephyrproject/.venv/bin/python (found suitable version "3.12.3", minimum required is "3.10") found components: Interpreter 
-- Cache files will be written to: /home/julian/.cache/zephyr
-- Zephyr version: 4.0.99 (/home/julian/zephyrproject/zephyr)
-- Found west (found suitable version "1.3.0", minimum required is "0.14.0")
-- Board: esp32s3_devkitc, qualifiers: esp32s3/procpu
-- ZEPHYR_TOOLCHAIN_VARIANT not set, trying to locate Zephyr SDK
-- Found host-tools: zephyr 0.17.0 (/home/julian/zephyr-sdk-0.17.0)
-- Found toolchain: zephyr 0.17.0 (/home/julian/zephyr-sdk-0.17.0)
-- Found Dtc: /home/julian/zephyr-sdk-0.17.0/sysroots/x86_64-pokysdk-linux/usr/bin/dtc (found suitable version "1.6.0", minimum required is "1.4.6") 
-- Found BOARD.dts: /home/julian/zephyrproject/zephyr/boards/espressif/esp32s3_devkitc/esp32s3_devkitc_procpu.dts
-- Generated zephyr.dts: /home/julian/zephyrproject/build/with_mcuboot/zephyr/zephyr.dts
-- Generated pickled edt: /home/julian/zephyrproject/build/with_mcuboot/zephyr/edt.pickle
-- Generated devicetree_generated.h: /home/julian/zephyrproject/build/with_mcuboot/zephyr/include/generated/zephyr/devicetree_generated.h
-- Including generated dts.cmake file: /home/julian/zephyrproject/build/with_mcuboot/zephyr/dts.cmake

warning: MCUBOOT_UPDATE_FOOTER_SIZE (defined at subsys/dfu/Kconfig:55) was assigned the value
'0x1000' but got the value ''. Check these unsatisfied dependencies: MCUBOOT_IMG_MANAGER (=n),
IMG_MANAGER (=n). See
http://docs.zephyrproject.org/latest/kconfig.html#CONFIG_MCUBOOT_UPDATE_FOOTER_SIZE and/or look up
MCUBOOT_UPDATE_FOOTER_SIZE in the menuconfig/guiconfig interface. The Application Development
Primer, Setting Configuration Values, and Kconfig - Tips and Best Practices sections of the manual
might be helpful too.

Parsing /home/julian/zephyrproject/zephyr/Kconfig
Loaded configuration '/home/julian/zephyrproject/zephyr/boards/espressif/esp32s3_devkitc/esp32s3_devkitc_procpu_defconfig'
Merged configuration '/home/julian/zephyrproject/zephyr/samples/sysbuild/with_mcuboot/prj.conf'
Merged configuration '/home/julian/zephyrproject/build/with_mcuboot/zephyr/.config.sysbuild'
Configuration saved to '/home/julian/zephyrproject/build/with_mcuboot/zephyr/.config'
Kconfig header saved to '/home/julian/zephyrproject/build/with_mcuboot/zephyr/include/generated/zephyr/autoconf.h'
-- Found GnuLd: /home/julian/zephyr-sdk-0.17.0/xtensa-espressif_esp32s3_zephyr-elf/xtensa-espressif_esp32s3_zephyr-elf/bin/ld.bfd (found version "2.38") 
-- The C compiler identification is GNU 12.2.0
-- The CXX compiler identification is GNU 12.2.0
-- The ASM compiler identification is GNU
-- Found assembler: /home/julian/zephyr-sdk-0.17.0/xtensa-espressif_esp32s3_zephyr-elf/bin/xtensa-espressif_esp32s3_zephyr-elf-gcc
-- Espressif HAL path: /home/julian/zephyrproject/modules/hal/espressif
-- Image partition /soc/flash-controller@60002000/flash@0/partitions/partition@20000
-- Using ccache: /usr/bin/ccache
-- Including signing script: /home/julian/zephyrproject/zephyr/cmake/mcuboot.cmake
-- Configuring done (5.5s)
-- Generating done (0.1s)
-- Build files have been written to: /home/julian/zephyrproject/build/with_mcuboot
-- Configuring done (13.0s)
-- Generating done (0.0s)
-- Build files have been written to: /home/julian/zephyrproject/build
-- west build: building application
[9/16] Performing build step for 'mcuboot'
[1/242] Preparing syscall dependency handling

[9/242] Generating include/generated/zephyr/version.h
-- Zephyr version: 4.0.99 (/home/julian/zephyrproject/zephyr), build: v4.0.0-3409-g9ba1f2e1704a
[242/242] Linking C executable zephyr/zephyr.elf
Memory region         Used Size  Region Size  %age Used
        iram_seg:       42068 B        48 KB     85.59%
 iram_loader_seg:        5556 B       6656 B     83.47%
        dram_seg:       25688 B        84 KB     29.86%
        IDT_LIST:          0 GB         8 KB      0.00%
Generating files from /home/julian/zephyrproject/build/mcuboot/zephyr/zephyr.elf for board: esp32s3_devkitc
esptool.py v4.7.0
Creating esp32s3 image...
Merged 10 ELF sections
Successfully created esp32s3 image.
[11/16] Performing build step for 'with_mcuboot'
[3/203] Preparing syscall dependency handling

[8/203] Generating include/generated/zephyr/version.h
-- Zephyr version: 4.0.99 (/home/julian/zephyrproject/zephyr), build: v4.0.0-3409-g9ba1f2e1704a
[203/203] Linking C executable zephyr/zephyr.elf
Memory region         Used Size  Region Size  %age Used
     mcuboot_hdr:          32 B         32 B    100.00%
        metadata:          80 B         96 B     83.33%
           FLASH:      135256 B    8388480 B      1.61%
     iram0_0_seg:       17568 B       329 KB      5.21%
     dram0_0_seg:       12776 B       313 KB      3.99%
     irom0_0_seg:       14654 B         8 MB      0.17%
     drom0_0_seg:       69848 B         8 MB      0.83%
    rtc_iram_seg:          0 GB         8 KB      0.00%
    rtc_slow_seg:          0 GB         8 KB      0.00%
        IDT_LIST:          0 GB         8 KB      0.00%
Generating files from /home/julian/zephyrproject/build/with_mcuboot/zephyr/zephyr.elf for board: esp32s3_devkitc
[16/16] Completed 'with_mcuboot'
(.venv) julian@OW-0082:~/zephyrproject$

Flash Output

(.venv) julian@OW-0082:~/zephyrproject$ west flash
-- west flash: rebuilding
[0/6] Performing build step for 'with_mcuboot'
ninja: no work to do.
[1/6] Performing build step for 'mcuboot'
ninja: no work to do.
[6/6] Completed 'mcuboot'
-- west flash: using runner esp32
-- runners.esp32: reset after flashing requested
-- runners.esp32: Flashing esp32 chip on None (921600bps)
esptool.py v4.7.0
Found 1 serial ports
Serial port /dev/ttyACM0
Connecting...
Detecting chip type... ESP32-S3
Chip is ESP32-S3 (QFN56) (revision v0.1)
Features: WiFi, BLE, Embedded PSRAM 8MB (AP_1v8)
Crystal is 40MHz
MAC: 34:85:18:a4:9a:54
Uploading stub...
Running stub...
Stub running...
Changing baud rate to 921600
Changed.
Configuring flash size...
Auto-detected Flash size: 32MB
Flash will be erased from 0x00000000 to 0x0000efff...
Flash params set to 0x0250
SHA digest in image updated
Wrote 65536 bytes at 0x00000000 in -1.9 seconds...
Hash of data verified.

Leaving...
Hard resetting via RTS pin...
-- west flash: using runner esp32
-- runners.esp32: reset after flashing requested
-- runners.esp32: Flashing esp32 chip on None (921600bps)
esptool.py v4.7.0
Found 1 serial ports
Serial port /dev/ttyACM0
Connecting...
Detecting chip type... ESP32-S3
Chip is ESP32-S3 (QFN56) (revision v0.1)
Features: WiFi, BLE, Embedded PSRAM 8MB (AP_1v8)
Crystal is 40MHz
MAC: 34:85:18:a4:9a:54
Uploading stub...
Running stub...
Stub running...
Changing baud rate to 921600
Changed.
Configuring flash size...
Auto-detected Flash size: 32MB
Flash will be erased from 0x00020000 to 0x00041fff...
Wrote 147456 bytes at 0x00020000 in 1.7 seconds (685.2 kbit/s)...
Hash of data verified.

Leaving...
Hard resetting via RTS pin...

Device output:

ESP-ROM:esp32s3-20210327
Build:Mar 27 2021
rst:0x15 (USB_UART_CHIP_RESET),boot:0x0 (DOWNLOAD(USB/UART0))
Saved PC:0x403bc4a4
waiting for download
�OHAI�����B���B��C��C��C��C��C���B���F��C��C���B���B��C��C��C��C��C��C��C���B���B��C��C��C���B���z���R���z���z���R���B���B��B��C��C��C��C���B��C_V��B��B��C�ESP-ROM:esp32s3-20210327
Build:Mar 27 2021
rst:0x15 (USB_UART_CHIP_RESET),boot:0x8 (SPI_FAST_FLASH_BOOT)
Saved PC:0x40378ca5
SPIWP:0xee
Octal Flash Mode Enabled
For OPI Flash, Use Default Flash Boot Mode
mode:SLOW_RD, clock div:2
load:0x3fcb5400,len:0x2f8c
load:0x403ba400,len:0xa454
load:0x403c6400,len:0x15b4
entry 0x403bd240
I (92) soc_init: MCUboot 2nd stage bootloader
I (93) soc_init: compile time Jan 16 2025 09:41:37
W (93) soc_init: Unicore bootloader
W (93) spi_flash: Octal flash chip is using but dio mode is selected, will automatically swich to Octal mode
I (103) spi_flash: detected chip: mxic (opi)
I (107) spi_flash: flash io: opi_str
W (110) spi_flash: Detected size(32768k) larger than the size in the binary image header(2048k). Using the size in the binary image header.
I (122) soc_init: chip revision: v0.1
I (126) flash_init: Boot SPI Speed : 40MHz
I (129) flash_init: SPI Mode       : FAST READ
I (133) flash_init: SPI Flash Size : 32MB
I (137) soc_random: Enabling RNG early entropy source
I (142) soc_random: Disabling RNG early entropy source
I (147) boot: Disabling glitch detection
I (150) boot: Jumping to the main image...
W (188) spi_flash: Octal flash chip is using but dio mode is selected, will automatically swich to Octal mode
E (188) spi_flash: failed to get chip size
W: Failed reading image headers; Image=0
E: bad image magic 0x0; Image=0
E: Unable to find bootable image
ESP-ROM:esp32s3-20210327
Build:Mar 27 2021
rst:0x15 (USB_UART_CHIP_RESET),boot:0x0 (DOWNLOAD(USB/UART0))
Saved PC:0x403bc4a4
waiting for download
�OHAI�����B���B��C��C��C��C��C���B���F��C��C���B���B��C��C��C��C��C��C��C���B���B��C��C��C���B���B���B��B��C��C��C��C��C��C��C��C��C���B��Co���B��B��C�ESP-ROM:esp32s3-20210327
Build:Mar 27 2021
rst:0x15 (USB_UART_CHIP_RESET),boot:0x8 (SPI_FAST_FLASH_BOOT)
Saved PC:0x40378d09
SPIWP:0xee
Octal Flash Mode Enabled
For OPI Flash, Use Default Flash Boot Mode
mode:SLOW_RD, clock div:2
load:0x3fcb5400,len:0x2f8c
load:0x403ba400,len:0xa454
load:0x403c6400,len:0x15b4
entry 0x403bd240
I (92) soc_init: MCUboot 2nd stage bootloader
I (93) soc_init: compile time Jan 16 2025 09:41:37
W (93) soc_init: Unicore bootloader
W (93) spi_flash: Octal flash chip is using but dio mode is selected, will automatically swich to Octal mode
I (103) spi_flash: detected chip: mxic (opi)
I (107) spi_flash: flash io: opi_str
W (110) spi_flash: Detected size(32768k) larger than the size in the binary image header(2048k). Using the size in the binary image header.
I (122) soc_init: chip revision: v0.1
I (126) flash_init: Boot SPI Speed : 40MHz
I (129) flash_init: SPI Mode       : FAST READ
I (133) flash_init: SPI Flash Size : 32MB
I (137) soc_random: Enabling RNG early entropy source
I (142) soc_random: Disabling RNG early entropy source
I (147) boot: Disabling glitch detection
I (150) boot: Jumping to the main image...
W (188) spi_flash: Octal flash chip is using but dio mode is selected, will automatically swich to Octal mode
E (188) spi_flash: failed to get chip size
W: Failed reading image headers; Image=0
E: bad image magic 0x0; Image=0
E: Unable to find bootable image

Environment (please complete the following information):

  • OS: Windows / WSL
  • Toolchain: Zephyr-sdk-0.17.0
@JulianWAS JulianWAS added the bug The issue is a bug, or the PR is fixing a bug label Jan 16, 2025
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Hi @JulianWAS! We appreciate you submitting your first issue for our open-source project. 🌟

Even though I'm a bot, I can assure you that the whole community is genuinely grateful for your time and effort. 🤖💙

@henrikbrixandersen henrikbrixandersen added the platform: ESP32 Espressif ESP32 label Jan 16, 2025
@rftafas
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rftafas commented Jan 17, 2025

This is a duplicate of #83743 - same info there applies here.

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@sylvioalves sylvioalves

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