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Assembly

srg74 edited this page May 30, 2021 · 47 revisions

This instruction will guide you through a assembly process.
All references and part types can be found in BOM (Bill Off Materials)

Minimal configuration for usage with 5V power supply and 5V Addressable LEDs:

1. Solder jumpers

  • Jumpers have to be soldered first according to chosen configuration.
    | Jumper name | Description | | ----------- | ----------- | | IO1-IO3 | Let you choose D2 output, GPIO1 or GPIO3 | | IO15 | Let you choose if your output 15 is shifted or not | | IO15-1 | Must be solderedif output 15 is shifted | | IO14 | Let you choose if your output 14 is shifted or not | | IO14-1 | Must be solderedif output 14 is shifted | | J-R2 | If sodered bypass resistor R2 | | J-R1 | If resistor R1 must be used |

Jumpers example

2. Level shifter and passive low profile elements

  • First solder components with low profile.
  • Level shifter (LV1)
  • Check correct orientation (notch of the level shifter must be alined with silk screen on board)
  • Solder resistors R3
  • Diodes D1 and D2;
  • Check orientation with markings on PCB.
  • Solder capacitor C1;

Step 1

3. Headers and PTC fuse

  • Two headers H1 and H2
  • Now solder the fuse holder (F1)
  • Next PTC fuse (F2)

IMG-20201211-205841

4. transistor, electrolytic capacitors, buck power converter and sensor

  • Solder the transistor Q1 (put it like the template on the pcb)

IMG-20201211-211255 IMG-20200628-171315-01-01

  • And now the capacitors C6 and C2 (pay attention at + and -)

IMG-20201211-212207

Options:

  1. PS1 (jumper select)
  2. U1
  3. I2C sensor
  4. OLED display
  5. SW1
  6. IR

4. relay, terminal blocks

  • Solder relay to PCB (K1)

  • Finally solder the screw terminal blocks X1 and X2

IMG-20201211-220229

5. add solder to traces

Add good amount of solder to traces shown in red. For more Amps to flow through.

serg

Fuse and power selector

Now put a fuse into the fuse holder. If you have a add-on board, you can now put it in. Before you put the jumper on the power selector, do the next step of the wiki first.

NEXT STEP: Check

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