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FreeCAD Assembly 4 workbench technical manual

This manual presents the inner — under-the-hood — functioning of FreeCAD's Assembly4 workbench. It is primarily intended for power-users and developers.

History

The project results from discussions on the FreeCAD forum about an assembly without solver. It has then evolved into a dedicated workbench.

Important Note: Assembly 4 is not compatible with FreeCAD v0.18, and needs FreeCAD >= v0.19.18353

Important Note: Assembly 4 is not compatible with Assembly2+ and Assembly3.

Principle

The very principle of Assembly4 is that FreeCAD container objects ( of type App::Part or PartDesign::Body) are linked together using the App::Link interface introduced in FreeCAD v0.19. The host parent assembly is also an App::Part type container objects called Model. The parts that are linked can be in the same document as the assembly or an external document, invariably.

Even though an Assembly4 assembly is a standard FreeCAD App::Part type object, it has some particularities:

  • it is called Model at creation time
  • it contains a group called Constraints at the root
  • it contains a Datum Coordinate System called LCS_0 at the root
  • it contains an App::FeaturePython object called Variables that can hold assembly-wide variables
  • a FreeCAD document may contain only 1 Assembly4 Model (but can contain many App::Part obects)

Thus, a standard FreeCAD App::Part cannot serve as host container for an assembly. But since an Assembly4 Model is also an App::Part type object, it can itself be included into another higher-level Assembly4 Model to form nested assemblies with sub-assemblies and sub-sub-assemblies. There is no limit on the number of levels of such nested assemblies.

Also, since an App::Part container has an own reference coordinate system, each child App::Link instance of an App::Part is positioned in the parent assembly's reference coordinate system by its Placement property. This Placement property can be calculated in several ways:

  • manually, by setting the parameters in the Placement property fields
  • by the Transform tool, which allows to graphically move the App::Link instance
  • by the built-in ExpressionEngine, that matches the positions of a coordinate system in the child App::Part and a coordinate system in the assembly
  • by an external solver when this feature is implemented

Data structure

We list here the code that creates various objects used in Assembly4. The purpose is to allow developers to extend the capabilities of these objects, and to create compatible objects. This can also be considered as the API of Assembly4.

Assembly4 Model

Assembly4 Part

Assembly4 Body

Assembly4 Sketch

Assembly4 Datum

Part placements

Linked parts are placed to each-other by matching their Datum Coordinate Systems (PartDesign::CoordinateSystem, called here-after LCS (Local Coordinate System)). There is no need for any geometry to be present to place and constrain parts relative to each other. LCS are used because they are both mechanical objects, since they fix all 6 degrees of freedom in an isostatic way, and mathematical objects that can be easily manipulated by rigorous methods (mainly combination and inversion).

To actually include some geometry, a body needs to be created, and designed using the PartDesign workbench. To be linked with the previously created model, this body needs to be inside the App::Part container called 'Model'.

The result is the following:

  • the part Bielle is placed in the assembly by attaching it's LCS_0 to the LCS_0 of the parent assembly.
  • the part Cuve is placed in the assembly by placing its LCS_0 on the LCS_1 of the part Bielle
  • the part Bague is placed in the assembly by placing its LCS_0 on the LCS_0 of the part Bielle
  • the parts Screw_CHC_1 and Screw_CHC_2 are placed in the assembly by placing their LCS_0 on the LCS_1 and LCS_2 of the part Cuve

ExpressionEngine

Assembly4 uses a special and very useful feature of FreeCAD, the ExpressionEngine. Some parameters can be entered through mathematical formulae, that are evaluated by this ExpressionEngine. For Assembly4, it's the parameter Placement of the inserted App::Link object that is calculated, such that 2 LCS - one in the linked part and the one in the assembly - are superimposed.

In normal use, the ExpressionEngine of an App::Link object is hidden, it must be shown as in the following screenshot:

Syntax

The syntax of the ExpressionEngine is the following:

If the LCS belongs to the parent assembly:

LCS_parent.Placement * constr_LinkName.AttachmentOffset * LinkedPart#LCS_link.Placement ^ -1

If the LCS belongs to a sister part:

ParentLink.Placement * ParentPart#LCS_parent.Placement * constr_LinkName.AttachmentOffset * LinkedPart#LCS.Placement ^ -1

  • ParentLink is the name of the App::Link of the sister part in the assembly
  • ParentPart is the name of the App::Part that the previous ParentLink refers-to
  • LCS_parent is the LCS in the parent part (can be either the assembly itself or a sister part in the assembly)
  • constr_LinkName is a FeaturePython object with a conventional name
  • LinkedPart is the App::Part's name that the inserted App::Link refers-to
  • LCS_link is the LCS in the linked part

Constraints

To each part inserted into an assembly is associated an App::FeaturePython object, placed in the 'Constraints' group. This object contains information about the placement of the linked object in the assembly. It also contains an App::Placement, called 'AttachmentOffset', which introduces an offset between the LCS in the part and the LCS in the assembly. The main purpose of this offset is to correct bad orientations between the 2 matching LCS.

Note: These constraints are not really constraints in the traditional CAD sense, but since App::FeaturePython objects are very versatile, they could be expanded to contain real constraints in some (distant) future.

Taking a closer look at the fields contained in an App::FeaturePython object associated with the part 'Bague'. The small button under the cursor opens the dialog that allows to edit the parameters of the Attachment Offset

Dialog that opens when clicking the previous small button, and permitting to edit the parameters of the App::Placement called 'AttachmentOffset' in the constraint associated with a link, and allowing relative placement of the link -vs- the attachment LCS

License

LGPLv2.1 (see LICENSE)